Reliability Maintenance  | A focus on preventive & predictive approaches to asset maintenance while reducing cost

Reliability Maintenance | A focus on preventive & predictive approaches to asset maintenance while reducing cost

Our Reliability Maintenance Training program has been developed for use in a manufacturing and technical college environment. This course, developed by a team of Advanced Manufacturing Engineers, contains 7 modules for a total of 168 hours of education. Course material includes classroom slides, instructor notes, illustrations, photos, videos and diagrams.

Module A - Vibration Analysis (24hrs)

  • Cause & effect of machine vibration
  • How to measure vibration
  • Establishing a baseline
  • Hands-on vibration analysis

MODULE B - Thermography (8hrs)

  • Establishing a baseline
  • Equipment for measuring
  • NFPA 70E
  • Hands-on termography workshop

MODULE C - Laser Alignment (16hrs)

  • Gear alignment
  • Pulley alignment
  • Shaft alignment
  • Coupling alignment
  • Hands-on laser alignment

MODULE D - oil ANALYSIS (8hrs)

  • Viscosity
  • Contaminants
  • Lubricants selection
  • Hands-on oil analysis

MODULE E - precision bearing install & rebuild (48hrs)

  • Overview of bearing selection
  • Contamination
  • Proper bearings installation techniques
  • Hands-on bearing installation & rebuild

MODULE F - FMEA & Reliability For equipment (16hrs) 

  • Building a cost effective preventive maintenance system
  • Overview of Failure Mode & Effects Analysis (FMEA)
  • Creating a preventive maintenance FMEA
  • MTBF, MTTR, Rebuild or Replace
  • Critical components & spare parts
  • Preventive maintenance key process indicators (KPIs)

MODULE G - hydraulics & pneumatics (48hrs)

  • Force, Pressure and Flow in Hydraulics & Pneumatics
  • Applications of circuits
  • Critical components
  • Lock Out Tag Out (LOTO) methodology
  • Hands-on workshop

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